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    Product & Manufacturing Management

    Manufacturers are facing a disastrous situation today, with growing global competition and constantly increasing demand from customers for newer and better products, resulting in product proliferation. This requires continuous support for more and more products with changing configurations than ever before while the product lifespan is contracting dramatically. On top of all this, at the factory floor, which is the center of supply chain customer demands, production resources and supply shipments meet-and sometimes clash, the orders change, supply deliveries are missed and machines break, making matters even worse. Manufacturing under these constraints, in the present global economic meltdown, can result in a business catastrophe without supporting tools and techniques.

    Honeycomb®ERP Product & Manufacturing Management is the core of Honeycomb®ERP Suite. It provides you with the control you need over product costs, estimates, and configurations so you can better deliver products on time and within budget. You can manage and track all product-related information using multiple Bills-of-Materials and routings — including revisions and alternates — as well as support progressive improvements. The modules of the Manufacturing Suite are given on the side bar and the business benefits include:

    • Improved product management
    • Reduced time-to-market for new product
    • Improved manufacturing with lower manufacturing costs
    • Reduced product and engineering changes costs
    • Improved speed and accuracy of product estimates
    • Ensures product quality with a centralized product information repository
    • Increased visibility and operational control
    • Increased resource utilization and lowered manufacturing costs
    • Reduced production bottlenecks and improve equipment idle time
    • Improved product on-time delivery performance

    Honeycomb®ERP Product & Manufacturing Management provides manufacturers with a centralized repository for all product-related data to help speed new product development, compress time-to-market, reduce development costs and manage large product portfolios. Our solution also includes powerful estimating capabilities to help you quickly prepare accurate sales quotes and bids for your manufactured products.

    Honeycomb®ERP Product & Manufacturing Management helps you define and manage your products and allows you to respond to your customers promptly, while minimizing the disruption at every process. Honeycomb®ERP Product & Manufacturing Management supports designing, engineering, manufacturing, post-sale service and even financial accounting processes to give you total control of the entire product lifecycle.

    Honeycomb®ERP Product & Manufacturing Management supports the entire spectrum of manufacturing styles-from High Volume to Engineer-to-Order-and coordinate’s orders, equipment, facilities, inventory, and work-in-progress to minimize costs and maximize on-time delivery. The solution includes powerful shop floor functionality to track and manage each step of the manufacturing process.

    Honeycomb®ERP Product & Manufacturing Management gives you the control you need over all aspects of production planning and materials management so you can focus each day on increasing profits.It helps you succeed by providing more visibility, flexibility, and control to make you highly responsive, integrated, and lean. Our manufacturing solution provides with true insights into your needs.

     

    Master Production Planner - MPP

    • Product Recipes
    • Planner's Workbench
    • Powerful Scheduling Tools
    • On-Screen Exception Planning
    • Paperless actions by item
    • Planning Bill of Materials
    • Support of revision control
    • Firm Planned Orders by location
    • Sales orders conversion to work orders

    Material Requirements Planning - MRP

    • Integrated Planning Power
    • Materials Requirements Processing
    • Planner's Workbench
    • Multi-Level Material Pegging
    • Multiple Planning Cycles
    • Planning by work center
    • Exception Planning
    • Concurrent MRP planning views
    • Planner Updates
    • Financial Measurements and Control
    • Generate purchase requisitions & POs
    • Generate Work orders
    • Supply & demands transfers across locations
    • Multiple Processing Options
    • MRP detail Inquiries and Reports

    Seiban

    • Multi-level planning through Seiban id
    • Advanced capacity resource planning
    • Change Plan for any item
    • Schedules synchronization.
    • Change customer requirements or master plan.
    • Full integration with MPP and MRP
    • Track associated costs and value-added activities
    • Peg replenishments to requirements
    • Bill of Material calculations
    • Impact analysis
    • Efficiency factors and queue times
    • Work order shortages
    • Quality Records
    • Supervisor Roles
    • Work Order Dispatching
    • Shift assignment
    • Process traveler card
    • Contract traveler card

    Tool & Gauge

    • Extended tool and gauge definition
    • Dimensional details with dimension codes
    • Usage counters & Tool analysis
    • Multiple inventory locations
    • Item labels & Expanded tool descriptions
    • Tool usage costs for actual costing
    • Last calibration date and history
    • Automatic discard tools as per usage counters

     

     

    Work Orders

    • Work Order Information
    • Flexible Work Orders Structure
    • Bills of Materials and Routings
    • Work-in-Process Visibility
    • Material Commitments
    • View costs and variances
    • Work-in-Process Transactions
    • Work Order Close & Reversal capability
    • Support alternative configurations and processes
    • Start date calculation from lead times
    • Work Order Completions by quantity / percentage
    • Integration with Honeycomb®ERP GL posting
    Repetitive Manufacturing
    • Repetitive Production Schedule
    • Flexible Scheduling System
    • External Vendor’s Processing
    • Work-in-Process Financial Visibility
    • Schedule codes for capacity planning
    • Schedule codes for shop floor control
    • Next assembly and work order
    • Work-in-Process Transactions
    • Back-flush Materials
    • Schedule Completions
    • Shortage disposition
    • Capability to close short of completion
    • Review costs and variances
    • Late charges and adjustments
    • Update historical cost

    Shop Floor Control

    • Shop Floor Empowerment
    • Move Ticket Reporting, Tracking & Recording
    • On-Screen Dispatching
    • Closed-Loop Feedback
    • Work-in-Process Visibility
    • View all production jobs by work center
    • Select workload by date range and shift
    • Work center dispatch list
    • Labor and machine load hours
    • Labor and machine capacities with affectivity

    Engineering

    • Engineering Workbench
    • Engineering Configurator
    • Support Operational and Planning Needs
    • Product and Service Catalog
    • Item Planning Data

     


     
     

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